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The convergence of AI, automation, and advanced robotics is fundamentally transforming manufacturing into an intelligent, self-optimising capability. This shift towards cognitive production leverages data, machine learning, and autonomous systems to accelerate decision-making, eliminate inefficiency, and achieve precision at scale.
In the physical domain, this intelligence is driving rapid deployment of robotic systems and autonomous production cells, ensuring consistent quality and continuous throughput. This evolution is leading to the concept of dark factories (or lights-out manufacturing), which are fully automated facilities operating 24/7 without human presence.
While connectivity underpins autonomous production, dark factories require a broader portfolio of services to function effectively. Real-time data processing, edge and cloud platforms, AI orchestration, cybersecurity, digital twins, and secure integration with logistics and supply chains are all essential components of autonomous manufacturing operations. For telcos, this shift presents a significant opportunity to move beyond connectivity and play a central role in delivering the platforms and managed services that enable the next generation of industrial production.
Katy Davies is Managing Director of Cap Air Systems, a UK electronics manufacturer specialising in PCB assembly, cable assembly and box build. She is also National Chair of Citizen Hub, bridging industry, skills and community to create good work locally. With 20+ years’ experience in transformation and growth, Katy brings a practical, place-based lens to manufacturing, productivity and capability.
Mike Wilson has over 40 years of experience in the application of automation to manufacturing across a broad range of industry sectors and is widely recognised as one of the leading authorities on the application of robot systems in the UK.
Mike is Chief Automation Officer at the Manufacturing Technology Centre, leading the drive to increase the adoption of robotics and automation in the UK. He was awarded ‘The Manufacturer Top 100’ status as one of the top 100 people in UK manufacturing in 2018. He is also Visiting Professor of Robotics & Automation at Loughborough University, member of the Department for Science, Innovation, & Technology Robot Advisory Group, Council member of the British Automation and Robot Association, General Assembly member of the International Federation of Robotics and has previously been Chairman of the International Federation of Robotics. His book “Implementation of Robot Systems” was published in 2014.
